
Manufacturing Engineer
ECR International 2019-2021
​As part of the Continuous Improvement team at ECR International, I owned assembly documentation. I made it my project to investigate all old assembly documentation and update it with the companies current processes.
I ran a project to reorganized the area where operators packed kit boxes for boilers to remove guesswork, make the process more intuitive and less reliant on English reading comprehension.
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I made diagrams to show what parts go in what box.
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Used Lean and 6S concepts to reorganize the area with a focus on items that go in all kit boxes being close together & within the easiest reach​
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One of my most significant projects involved a complete redesign of work instructions for operator use on one of the production lines. This redesign broke operations into smaller, easier to understand steps with accompanying pictures.
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My main focus on this change was cooperation and feedback from operators who would need to use this documentation​
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I addressed previous issues with difficulty accessing documentation on the line, out of date information, and necessary English reading comprehension skills
Small Fixes that made a Difference
USB Port Cap:
An operator brushed against this USB port frequently, causing it to start to come out of the test machine. I designed and 3D printed a press-fit cap to hold the port in place so it couldn't be dislodged.
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Control Board Jig:
When operators wired a boiler, they would need to hold the control board up with their elbow as they made connections; this was a hassle and sometimes impossible to do. I designed and printed a jig to hold up control boards while wiring.

I designed a cap in Solidworks after measuring the USB port. I 3D printed the cap and press fit it onto the USB port.

This USB port was coming off of this testing machine.

The jig fits onto a side bracket & holds the control board up to allow operators to wire the boiler.

I designed a cap in Solidworks after measuring the USB port. I 3D printed the cap and press fit it onto the USB port.

